Stormwater Treatment Plant Monitoring Using Mitsubishi Electric Controllers

Efficient monitoring of stormwater treatment plants is essential when facilities operate with minimal on-site personnel.

In such cases, implementing a full automation system with numerous actuators — conveyors, pumps, and mechanical devices for sediment handling — would be economically inefficient, since most of these mechanisms operate only once or twice a year.

A more practical solution is a dedicated monitoring system that continuously supervises equipment status and process conditions. It provides operators with real-time messages indicating required maintenance actions such as UV lamp replacement, sludge pump relocation, or reagent refilling, and can automatically alert service personnel in case of abnormal operation.

Technical Implementation

A monitoring system was designed based on the Mitsubishi Electric MELSEC FX3U controller and a GOT1155 operator panel. The system continuously collects process data, displays operating status, and provides on-screen alarms for maintenance and emergency conditions.

Achieved Results

The developed system became a standardized solution for stormwater treatment facilities.
Its architecture is especially effective in networks of multiple treatment sites connected to a central control room.

  • Centralized monitoring of multiple treatment stations
  • Reduced need for qualified on-site personnel
  • Lower maintenance and operating costs
  • Improved reliability and fault response time

In such configurations, all local HMI panels are mirrored at the dispatch center,
enabling qualified specialists to remotely monitor several facilities while only minimal on-site personnel are required.

Further Development

The system design is now applied to other treatment plants with similar operational requirements, enabling unified monitoring standards and simplified integration into centralized supervisory systems.

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